Land Rover Discovery 2 Transfer Box Removal

Probably easier to get the transfer box off the gearbox once the whole lots out in the fresh air. Just a case of remove the props take the handbrake off disconnect the levers speedo pick-up diff lock light switch and earth strap then unbolt the old box and slide it.

Land Rover Discovery 2 Alternator Replacement

Drain transfer box oil.

Land rover discovery 2 transfer box removal. MANIFOLDS AND EXHAUST SYSTEMS - Td5 REPAIRS Pipe - front. For anyone else who was wondering I removed the transmission shifter. TRANSFER BOX - LT230SE.

Fitting it was easy. Things to remove. Around the same time remove the props from the transfer box and tie them to the side so they dont splitcome apart.

Some kind of cushion such as a pad of cardboard or wood to drop the box onto as soon as possible. Remove 4 bolts securing solenoid cover remove cover and Belleville washer. Remove the transmission tunnel skirt on the bulkhead to allow the bellhousing to move backwards.

Land Rover Technical Archive. If the transfer box is noisy in operation and the oil level is correct then the problem could be worn intermediate gear thrust washers. Then onto the ground.

You can remove the transfer box on its own. When you have nearly all the bolts off tie a piece of rope around the box and with some help depending on how strong you feel undo the last holding bolt and pulling slightly up to release the pressure pull the box back so that it comes apart. As you do so disconnect the cigarette lighter connection from underneath and remove the bulb holder.

Release silencer from mounting rubbers. The end float is adjusted by adding shims but the transfer box has to be removed and stripped to do this. From memory you have to remove both mounts and drop the transfer case and gear box down to clear the floor pan before the transfer box can be removed.

Once the handbrake drum is refitted tighten the adjuster bolt until the drum is locked and then back it off 1 and a12 turns. This manual contains procedures for overhaul of the LT230Q transfer box. Disconnect multiplug from interlock solenoid.

Remove the steering wheel and take both propshafts off completely for maximum space. I need to remove the transfer box on my K reg Discovery1 200tdi. MAINTENANCE PROCEDURES Transfer box.

By white90 May 25 2007 in. Itll start lifting the vehicle under the door frame if it goes too high. Range Rover Classic 1995 Models on Discovery 1995 Models on Defender 1995 Models on Publication Part NoLRL 0003ENG.

In this video I remove the transfer box replace the input shaft seal and then refit the Transfer box Enjoy. Keep the straps as short as possible so the crane is as low as possible. Its awkward and a job but it can be done.

Release multiplug retainer from mounting plate on transfer box. Once the transmission shifter is out the solenoid can be easily seen on the t-case. Remove 3 nuts securing intermediate silencer to tail pipe.

Speedo cable e-brake cable remove and push through the floor dual vent lines t-case temp sensor solenoid plug linkage for low-high pass side frame mount I ended up removing the drivers as well to lower tranny obviously both driveshafts and the exhaust system y-pipe and cats o2 sensors and the 6 bolts securing the case to trans backing plate. 2 INTRODUCTION SPECIFICATION RoverLand Rover are. Welcome to the Land Rover UK Forums You are currently viewing the site as a guest and some content may not be available to you.

Remove the drivers floor. Replacing an LT230 Transfer box Replacing an LT230 Transfer box. The transfer box removed.

Description and Operation Overhaul and Data Torque Tools. Discussion in Land Rover Discovery started by Tuskenraider Apr 10 2011. For all other information regarding adjustments and removal of oil seals consult the Repair Manual for the model concerned.

Install the NEW adjuster bolt just a few turns to start with. Raise vehicle on ramp. Remove 2 screws from inside the cubby box and 2 screws from just in front of the transfer box lever.

Mind you taking the gearbox out of a disco is an awkward and job too so take your pick. You can now start to lift the whole binnacle out. Raise vehicle on ramp.

Solenoid - interlock - Up to 03 MY 412063 Remove. Discovery Td5 2000 manual tuned. You may have to disengage the CDL and put the transfer box in neutral to allow you to spin the drum.

This manual is divided into 3 sections. Take the weight of the Transfer box abnd remove the final bolt. The end float should be 0004 to 0008in 01 to 02mm.

Remove the 4 bolts and attempt to pop it off. For all other information regarding Adjustments Removal of oil seals. If i was you cos i was in the same situ id use a master rebuild kit from ashcroft as the box is off anyway its not very expensive and has everything you need in it as long as the box is in good working order Ashcroft Transmissions.

Removing Transfer Box. Its not bad certainly no worse than what you took apart to get this far just drill out the 6 or so rivets and fanangle it out of the hole. Land Rover Discovery.

Remove front exhaust pipe. Hughesy Oct 24 2010. 30th March 2015 0800 AM 8.

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